Low to Medium Volume Aluminum Castings
We deliver low- to medium-volume aluminum castings with in-house pattern tooling, machining, and engineering support.
One accountable partner from print to finished part.
End-to-End Casting Support
Aluminum casting support from tooling through final inspection, with in-house pattern tooling, machining, and engineering input throughout the program. One accountable partner from print to finished part.
| Aluminum Grades | 319, 356, A356, 357, 535 (Almag), 713 (Tenzaloy) Alloy selection guidance based on part geometry, performance requirements, and cost |
|---|---|
| Part Size & Production Range | 0.1 lb to 250 lb typical casting weight Prototype through ~5,000 pieces annually Scalable based on part requirements |
| Pattern Tooling | In-house pattern design and build Wood, urethane, and aluminum tooling Built for prototype through production requirements |
| Casting Processes | Green sand and no-bake (airset) molding 3D printed molds for rapid prototyping and complex geometry Process selected based on geometry, volume, and lead time |
| Core & Part Complexity | Complex core geometry and internal passages Multi-core assemblies |
| Heat Treatment | Specified based on alloy and mechanical requirements |
| Machining | Machined to finished part specifications Critical features held to print tolerances Close-tolerance features completed to print |
| Finishing & Surface Treatments | Anodizing, painting, powder coating, and other treatments Based on application and environment |
| Inspection, Testing & Documentation | Dimensional inspection with reporting (including first article layouts) X-ray and liquid penetrant inspection as required FAIR, PPAP, and material certifications available Produced in accordance with ISO 9001 quality standards |
| Engineering & Program Support | Print review and manufacturability feedback Gating and riser design support Alternate methods (billet hog-outs) evaluated when appropriate |
Aluminum Castings
Why Work With CPM
CPM supports aluminum casting programs with in-house pattern expertise, controlled execution, and one accountable team from print review through final delivery.
In-House Pattern Expertise
Pattern tooling is designed and built in-house, allowing faster turnaround, better process control, and more efficient casting development.
One Accountable Partner
One team is responsible from print review through final delivery, keeping communication, timing, and execution aligned throughout the program.
Process-Driven Execution
Defined workflows from tooling through machining and inspection reduce variability and support consistent, repeatable results.
Flexible Volumes
Built for prototype through low- to medium-volume production without the constraints of high-volume foundry models.
Consistent Delivery
Clear checkpoints and controlled execution help ensure parts are delivered as expected and to specification.
When CPM Is the Right Fit
- Prototype to low- and medium-volume production
- Parts requiring machining, inspection, or documentation
- Complex geometries or core-intensive designs
- Programs that benefit from upfront engineering input
- Projects needing coordinated tooling, casting, and machining
Request a Quote
Send us your drawings or RFQ package and we’ll review your project and provide a quote.
What to Include
- PDF drawings and CAD models
- Alloy or grade and quantity
- Inspection, heat treat, machining, and documentation requirements if applicable
Looking for a Different Material?
Not sure aluminum is the right fit? We also support ductile iron, gray iron, steel, stainless steel, and other casting materials depending on your application.
